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ZA30A

ZA30A CNC Shaver Cutter Grinder

The ZA30A is a highly accurate shaver cutter grinding machine. It adopts a cast iron bed with excellent damping properties. The grinding wheel spindle is driven by directly connecting a flat motor to a high-rigidity spindle unit that uses high-precision angular ball bearings.

Machine Information

ZA30A CNC Shaver Cutter Grinder

The ZA30A is a highly accurate shaver cutter grinding machine. It adopts a casting bed with excellent damping properties. The grinding wheel spindle is driven by directly connecting a flat motor to a high-rigidity spindle unit that uses high-precision angular ball bearings.

Our original traction drive reducer is used for the reducer of the cutter spindle, and extremely smooth rotation is achieved without harmful vibrations.

You can achieve highly accurate cutter grinding that can make all necessary gear profile modifications on the cutter.

All-axis full CNC control with 0.1 micron resolution has been achieved. The 2-axis synchronous machine control of the cutter axis and table axis related to generating its motion applies CNC synchronous control technology for gear cutting machines that we have developed over many years and achieves higher precision than previous products without a pitch block or split plate.

First workpiece: Input the required data and the setup calculation and setup change are executed by the CNC.
Repeated workpiece: Simply call up the data and then the setup the machine; the setup change is completed instantly. It predicts the roundness of the gear profile that occurs during bias correction and automatically corrects the roundness of the gear profile.

Wet processing prevents grinding burn can be possible even for high efficiency processing.

Not dependent on operator experience and skill:
The experience, intuition, and tricks that were previously required for gear work are no longer required.
Five types of grinding wheel molding work (tooth profile, relieving, outside diameter, runout and back face of grinding wheel) can be completely managed by the CNC. The CNC can control the accurate value of grinding wheel's outer diameter and tooth profile.(Tooth profile is derived from dress teaching function.)

Videos

No video available for this machine.

Specifications

SpecsDetails
Shaving cutter
Outer diameterφ150 ~ φ350 mm
ModuleM1 ~ 14 mm
Max. face width60 (opt.70) mm
Max. pressure angle25 deg
Helix angle±35° deg
Control - 11 axis
Cutter spin, tableSimultaneously controlled 2 axes
Dressing forward/back, up/downSimultaneously controlled 2 axes
Grinding wheel diameterφ650 ~ φ760 mm
Table feedrate1 ~ 9,000 mm/min
Grinding wheel dressing deviceSingle-point diamond nib
Grinding wheel spindle motor1.5 kw
Floor to work center height1,040 mm
Machine weight8,500 kgs

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