Circle Gear + NIDEC a success story

GE25CF Hobbing and Cut Chamfer

Todd Hughes Returns to NIDEC MACHINE TOOL AMERICA as West Coast Sales Manager

Wixom, MI – 5 NOV 2025 – NIDEC MACHINE TOOL AMERICA (NMTA) is pleased to announce that Todd Hughes has rejoined the company as Regional Sales Manager for the U.S. West Coast. In this role, Hughes will oversee gear machine tool sales across Arizona, California, Colorado, Idaho, Montana, New Mexico, Oregon, Utah, Washington, Wyoming, and British Columbia.

In addition to the full line of Nidec gear cutting and grinding machines, Hughes will also champion the company’s complete portfolio of gear cutting tools and related services. His responsibilities include promoting hobs, shaper cutters, skiving tools, and shave tools, as well as coordinating value-added services such as sharpening and coating to support customers end to end.

“Todd’s return is great news for our customers and our team,” said Scott Knoy, VP of Sales for NMTA. “He was missed during his brief absence, and we’re excited to welcome him back.” With nearly three decades of military service spanning logistics and combat arms, Hughes brings a decisive, solutions-oriented approach to the role. “I’m looking forward to tackling the challenges of both machine tool and cutting tool sales,” Hughes said. He added that his hands-on background in manufacturing operations provides valuable insight into the needs and constraints of gear manufacturers.

NIDEC MACHINE TOOL AMERICA delivers a comprehensive range of gear manufacturing solutions, including gear hobbers, shapers, grinders, shaving machines, skiving machines, and chamfering systems. Federal Broach & Machine of Harrison, Michigan, a Nidec group company, serves as the distribution and service partner for Nidec’s gear cutting tools.

Find our press release featured in other publications:

Gear History: From Shipwreck to Shop Floor–What the Antikythera Mechanism Teaches Modern Gear Engineers

Around 2,100 years ago, long before CNC and CMMs, Greek craftsmen built a compact, hand-cranked computer of bronze gears: the Antikythera Mechanism. Recovered from a Mediterranean shipwreck in 1901, it has been reconstructed from fragments and inscriptions; recent work proposes a coherent design that models the motions of the Sun, Moon, and planets according to ancient Greek astronomical theory. Beyond its historical significance, it offers practical lessons for anyone designing drivetrains, automation platforms, or precision instrumentation today.

A Compact Astronomical Computer

The Antikythera Mechanism is a densely layered assembly of bronze gears housed in a wooden case with engraved dials. Turn a hand crank and pointers sweep across scales that predict eclipses, track lunar phases, and represent planetary positions. Its gear trains encode astronomical periods such as the Metonic cycle (about 19 years) and the Saros cycle (about 18 years and 11 days), combining them into legible displays.

Engineering Ideas, 2,100 Years Early

  1. Differential thinking, ancient style
    • The challenge: The Moon’s apparent velocity varies because of its orbital anomaly.
    • The solution: Epicyclic trains with a pin-and-slot mechanism produce a modulated output from a uniform input—an analog “differential” that synthesizes non-uniform motion.
    • Today’s echo: The same logic underpins differentials, harmonic drives, and cam-like modulation in robotics and precision stages, where uniform motor input is transformed into time-varying motion at the load.

  1. Ratios as models, not just reductions
    • Tooth counts were not arbitrary; they encoded astronomical ratios. Preserving those integer relationships across multiple stages maintained phase fidelity.
    • Today’s echo: Start with a high-fidelity model to define ratio architecture. Whether mapping encoder counts to motion profiles or matching gear stages to spectral requirements, ratio selection should be driven by physics and output specifications.

How Well Did It Work?

Reconstruction studies show a kinematically consistent mechanism that aligns with surviving fragments and inscriptions and can demonstrate and predict astronomical cycles.

Why It Still Inspires

The Antikythera Mechanism compresses theory, design, fabrication, and communication into a unified product. It foreshadows differentials, compound reductions, and cam-like motion synthesis in today’s transmissions, robots, and metrology instruments. For modern engineers, it’s a reminder that lasting engineering couples precise internal models with trustworthy external displays.

If you build drivetrains, automation, or instrumentation, the lesson is timeless: let high-fidelity models drive your gear-ratio architecture, and let clear displays earn operator trust.

Sources:
Nature: A model of the Cosmos in the ancient Greek Antikythera Mechanism

New Federal Broach MVRT Broach Machine

NIDEC CF26A Gear Chamfer Machine

NIDEC MACHINE TOOL AMERICA GE15HS Hobbing Machine

MSS300 Gear Skiving Machine